In addition to our engineering and design capability, J C Smale provide a one stop shop for electrical manufacture including:
- Cubicles and Wiring
- Installation and Commissioning
- Control Systems
- PLC Systems
- Network Control Systems
- Hazardous Systems
- Integrated Systems
Control PLC, safety PLC, drives, HMI display and Robots are all programmed to work together as the control system.
The control equipment operates all the sub-assemblies and integrates all sub-assemblies to interface with each other.
The display screens are used to move the machine manually and to set the machine into automatic operation.
The display shows any safety operation that is preventing the machine from running so that a quick response can be made to get the machine back into production.
The display is designed to make it simple for the operator to use.
Electrical Cubicles and Machine Wiring
The cubicles are built in-house using modern quick fix type standard, readily available electrical components. This makes for ease of maintenance.
Field devices are wired and the system tested in J C Smale's workshop prior to being delivered to site. This prevents hold ups on site and leads to a smooth installation and commissioning.
Installation and Commissioning
Electrical re-connection of sub-assemblies is performed on site.
Wire numbering and device labelling make for ease of customer maintenance as well as quick installation. Re-connection is tested prior to commissioning.
Commissioning is used to check correct functionality with product present and the machine running continuously at production rate and under other production conditions.
The electrical control system is built as an integral part of the machine.
Because the control system is built by the machine builder, J C Smale, close co-operation with fabrication, machining, procurement and assembly staff contributes to the manufacture of a well integrated machine.
J C Smale are experienced in many forms of electrical systems. You can be sure you will receive a robust, reliable electrical service that match your needs. Our company employs fully qualified electrical engineering staff and experienced trades-persons who are also highly skilled robotics and PLC Programmers. Accredited to ISO 9001:2008 our business offers you quality as well as competitive prices
PLC systems are designed to meet customers' needs. We have a strong working relationship with the largest PLC suppliers in Australia including, Rockwell, Siemens, Schneider and Beckhoff. This workable knowledge allows us to tailor Your system to Your needs
Networked Control Systems
A networked Control system is an important step in future-proofing your investment in any automated control system. A networked system provides a value added benefit to the end user allowing remote monitor, upgrade and interface between multiple products and overall resources and equipment. J C Smale has proven real world practical experience in designing and implementing networked systems which will increase productivity while minimising downtime.
We combine our proven experience in motor control and safety systems with Hazardous area experience and qualification. J C Smale are competent and qualified to work in Hazardous Area installation and wiring and confined space work
Intrinsically Safe Control Systems
J C Smale is a market leader in implementing intrinsically safe systems to meet our customers' needs. We are committed to ensuring the safety and integrity of all equipment that is installed. Ex I. equipment represents the most cost efficient way of installing an automated machine
These systems represent the best forms of protection in their chosen environments. J C Smale has a dedicated team which will take the confusion out of an electrical installation in a hazardous environment. We have first-hand experience and expertise installing an integrated system in a hazardous environment. Whether it be an automated machine, or a conveyor system.